Dongguan City Cheung Jie Electronic Technology Co., Ltd

Device Configuration

1. This device is suitable for the cut-board of the PCB board after the plug-in Work;

2. It can be equipped with functions such as automatic feeding, automatic cutting, automatic receiving, etc., and the machine operation is simple and fast;

3. The setting of various parameters fully ensure the continuity of board loading and cutting;

4. The main transmission components adopt precision stepping motors and servo motors, and the pneumatic components adopt international brands, which makes the repeat positioning accuracy high;

5. The whole machine adopts Mitsubishi PLC+WEINVIEW touch screen control,The operation interface is simple and convenient;

6. Equipment working voltage: 220 V 50Hz;

7. Efficiency: 25s/pcs (150*150mm, 4 cuts For reference);

8. The working area is protected by a safety photoelectric switch.

Machine cut-board action description
1. The PCBA board is sent out to the predetermined track through the upper board mechanism; the transportation track sends the PCBA to the top of the lower straight knife, the lower straight knife is raised, and the upper straight knife comes over to cut in the Y direction; follow the set cutting position and set Y All directions are cut completely.

2. The PCBA cuted in the Y direction flows through the track to multiple groups of multiple knives for one-time slitting in the X direction.

3. The cuted PCBA products fall onto the discharge conveyor belt, and flow into the next station through the conveyor belt.

Remarks: A piece of small circuit board that has been cut can be connected to the pick and place in tray machine.

Brief description of the machine

Fully automatic on-line V-slot splitting machine has further improved the quality of splitting; it can realize the automatic splitting of V-slot X and Y directions, and split aluminum substrates, copper substrates, FR4, fiberglass board is cut clean and free of lint, and the splitter can be connected to the assembly line to realize automatic splitting without manual placement; the split boards are transported through the assembly line, which greatly saves manpower and fully realizes unmanned splitting operations.

Features

I .The equipment adopts a single group of multi-knife automatic splitting, making different knives according to different products. And it is convenient and quick to change products;

2. The electrical control part can be selected in the human-computer interface, which is convenient to open or shield;

3. Human-machine interface, light curtain form and acrylic cover are used on the table to ensure safety;

4. Can be equipped with a dust suction device according to customer requirements;

5. Floor-standing structure is adopted as a whole;

6. The frame of the automatic line equipment adopting square steel welded frame,sheet metal sealing plate,surface baked steel paint;

7. The work surface of the equipment is made of 45# steel plate or A L6061 aluminum plate;

8. The equipment is suitable for all jigsaw panels with V grooves;

9. Cutting material: fiberboard, aluminum substrate, copper substrate;

10. Data monitoring system: boot time monitoring .capacity monitoring, equipment failure information and automatic rejection system, etc.;

11 .Cut-board working method: use board feeder or direct suction cup to connect the assembly line to feed or suck PCBA into the sub-board mold. After the mold is installed, go through the set program route and follow the V-slot of the PCBA splicing board to finish. After slitting, the product and waste are sucked away by suction cups at the same time. The waste material is sent to the waste frame, and the product is sent to the tray on the assembly line and sent away. Fully realize unmanned production in cyclic operation.

Technical parameter

1.设备外形规格 Equipment appearance specifications	机器名称Machine name	全自动在线V槽双方向分板机Full automatic on-line V-slot two-way board splitting machine
	机器型号Machine model	XJVC-12A
	外形尺寸Overall dimension	LWH=17208001650MM
	外形appearance	立式vertical
	重量weight	600KG
	颜色colour	电脑白Computer white
2.设备供应要求 equipment supply requirements	电源供应Power supply	AC220V 2000W
	环境要求Environmental requirements	清洁干燥环境，避免潮湿或高温Clean and dry environment and avoid humidity or high temperature
	工作气压/管径Working pressure / pipe diameter	≥0.6MP/8MM
	零件离切割线最小距离Minimum distance from part to	≥1.5MM
	最大最小分板长度：Maximum and minimum partition	300300MM 1212MM
	进板口调节board inlet adjustment	前侧固定，后侧活动调节(Front fixed, rear movable adjustment)
	PCB板元器件最高高度Maximum height of PCB	PCB反面零件限高20MM,正面限高为35MM(The height limit of PCB reverse side parts is 20mm and the height limit of front side is 35mm)
3.设备软件部分 equipment software	控制器Controller	PLC
	参数设置Parameter setting	根据V槽的尺寸触摸屏直接输入According to the size of the V-slot, it is input directly from the touch screen
	储存模块Storage module	可储存50组程序It can store 50 groups of programs
	触摸屏touch screen	威纶触摸屏WEINVIEW touch screen
	光纤传感器Optical fiber sensor	欧姆龙OMRON
4.刀片 blade	金属属性Metal properties	日本进口高速钢High speed steel imported from Japan
	刀片角度Blade angle	10-30度（可选择）10-30Degree (optional)
	使用寿命service life	5KM
	刀模精度Knife mold accuracy	0.1MM
5.主控分板系统 Main control cut-board system	分板效率Board splitting efficiency	25s/PCS（200150mm）标准速度切4刀为参照（25S / PCS (200 150mm) standard speed cutting 4 knives as reference）
	步进伺服器Step Servo	山浓/松下（SANNOON/PANASONIC）
	导轨丝杆Guide screw	上银导轨丝杆HIWIN guide screw
	气动配件Pneumatic accessories	AIRTAC/SMC
	流水线最大长宽Maximum length and width of pipeline	650mm*250mm（可订制customizable）
	分板速度Board splitting speed	0-800mm/s
	吸盘机械手运动控制方式Suction cup manipulator motion control mode	步进马达+导轨+皮带传动Stepper motor + guide rail + belt drive
	吸尘方式及效率Dust collection mode and efficiency	刀组下吸尘15Q0W（Dust suction under knife set 1500W）
	分板厚度Thickness of slitting board	0.4-3.5mm
6.其他功能 other functions	误操作防护Misoperation protection	光栅传感器及软件三重防护Triple protection of grating sensor and software
	零件表面处理Part surface treatment	阳极电镀Anodic plating
	安全防护safety protection	急停Emergency stop
	断电断气功能Power off and gas cut-off function	有yes
	自检功能Self checking function	开机时间监控，产能监控，设备故障信息及自动排异系统 Startup time monitoring, capacity monitoring, equipment fault information and automatic rejection system
	设备主要部分main part of the equipment	送板机（流水线），吸盘，三轴移动分板平台，吸尘器 board loading machine (assembly line), suction cup, three-axis moving board splitting platform, vacuum cleaner
	工作方式operation mode	自动机械手在线分切送板Automatic manipulator on-line cutting and feeding board
	适用范围Scope of application	插件/贴片后PCB板的双方向V槽Two-way V-slot of PCB after plug-in / SMD

Contact me

Company : Guangdong Xiangjie Intelligent Technology Co., Ltd.
Address : No.105,Langbei Road,Changhuang Road,Changping Town,Dongguan City,Guangdong Province,China
Zip Code :523570
Email : alanhe@smtxj.com
whatsapp :+86 13650031915
Tel/Skype :+86 13650031915
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